Hardware Integration Engineer - Power Electronics

Join Our Innovative TeamAt Heron Power, we are a pioneering startup dedicated to revolutionizing power electronics for the modern energy grid. Our mission is to enhance the growth of electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, propelling the electrification of all aspects of life.Our primary obj…

What to ExpectHeron Power is an innovative startup dedicated to developing advanced power electronics solutions for the modern electrical grid. Our mission is to eliminate obstacles to electricity generation and consumption through scalable, innovative, and cost-effective hardware, thereby accelerating the electrification of various sectors.We are focused on creating superior converters (inverters and rectifiers) that seamlessly connect large-scale renewable energy sources, storage systems, and high-power loads like data centers to the grid. Our leadership team comprises industry veterans who have successfully designed and launched gigawatts of power conversion products over the last decade.At Heron Power, we believe in the power of collaboration and shared learning. We foster a dynamic and enriching environment that promotes personal, technical, and career growth. You can anticipate engaging in a first-principles engineering approach, tackling complex challenges with a strong emphasis on hands-on execution and experiential learning.Job OverviewEnsuring uptime, availability, and reliability is paramount for our converters that integrate large-scale renewables, storage, and high-power loads into the grid. Our team works diligently to provide a comprehensive, physics-based understanding of our systems, from architecture to field deployment, leading to designs that are reliable, safe, and high-performing. We integrate systems engineering, modeling, reliability assessment, testing, and failure analysis into one cohesive team that collaborates closely with design engineering to address the most challenging technical questions.As a System Integration Engineer specializing in Power Electronics, you will be responsible for transforming a collection of subsystems into a robust product. This involves defining and driving system requirements, interfaces, and verification plans, and executing the integration strategy through hands-on system bring-up and thorough testing across all development phases.You will collaborate closely with electrical and mechanical design, firmware, control, and reliability teams, leading root cause analysis for any failures encountered in the lab or field, and ensuring that fixes are validated and resistant to regression.If you excel in creating clarity amidst ambiguity and can turn chaos into a standardized process, you'll find this role to be an ideal fit.

What You Can AnticipateHeron Power is an innovative startup focused on developing advanced power electronics tailored for the modern electrical grid. Our mission is to eliminate barriers to electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, accelerating the transition to electrification across all sectors.Our primary objective is to design superior converters (inverters & rectifiers) that effectively link large-scale renewable energy sources, storage systems, and significant loads to the grid. Our leadership team comprises industry veterans who have successfully designed and launched gigawatts of power conversion technologies over the past decade.We recognize that expertise is collective. Together, we aim to foster a collaborative and enriching environment that promotes personal, technical, and career advancement. You can expect to immerse yourself in a vibrant atmosphere informed by first principles engineering, tackling complex challenges with a strong emphasis on practical execution and experiential learning.Position OverviewEnsuring uptime, availability, and reliability are fundamental for our converters (inverters & rectifiers) that integrate large-scale renewable energy, storage solutions, and high-power demands (such as data centers) into the grid. Our focus is on achieving a profound, physics-based comprehension of our systems, from architecture to deployment, resulting in designs that prioritize reliability, safety, and high performance. We merge systems engineering, modeling, reliability, testing, and failure analysis into a cohesive team that collaborates closely with design engineers, challenging assumptions to address the most intricate technical questions.As a Power Electronics Validation Engineer, you will oversee the technical integration that transforms “a set of subsystems” into “a robust product.” You will define and manage system requirements, interfaces, and verification plans, executing the integration strategy through hands-on development and thorough testing throughout all project phases.You will collaborate extensively with electrical and mechanical design teams, firmware developers, controls experts, and reliability specialists—identifying root causes for issues encountered in the laboratory or field and ensuring that solutions are validated and resilient against regression.If you thrive on establishing clarity from uncertainty and have a knack for turning disorder into a systematic approach, this role will be an ideal fit for you.

What You Can ExpectAt Heron Power, we are pioneering innovative power electronics designed for the modern grid. Our mission is to alleviate the challenges associated with electricity generation and consumption through scalable and cost-effective hardware solutions that foster the electrification of various sectors.Our primary focus is on developing advanced converters (including inverters and rectifiers) that efficiently integrate large-scale renewable energy sources, storage systems, and electrical loads into the grid. The leadership team at Heron Power comprises industry veterans with extensive experience in designing and deploying gigawatts of power conversion technologies over the past decade.We believe in the power of collaborative learning, where every team member contributes to and learns from one another. Our dynamic environment encourages personal, technical, and professional growth, driven by foundational engineering principles and a commitment to tackling complex challenges.Internship OverviewAs a Power Electronics Intern, you will collaborate with a team of seasoned engineers to design, develop, and validate state-of-the-art medium-voltage power electronics systems. This internship offers a unique opportunity to engage with hands-on projects, contribute to essential product development efforts, and enhance your knowledge of high-voltage systems, power converter designs, and control mechanisms. You will participate in all phases of the hardware development lifecycle—from conceptualization and modeling to prototyping and testing—while working cross-functionally with firmware, mechanical design, validation, and manufacturing teams.This internship is perfect for students who are passionate about power electronics and eager to create scalable, efficient, and reliable energy systems that will influence the future of the grid.

What to ExpectHeron Power is an innovative startup focused on pioneering power electronics designed for the modern electric grid. Our mission is to alleviate the challenges associated with the growth of electricity generation and consumption through scalable, inventive, and cost-effective hardware solutions, propelling the electrification of various sectors.Our primary objective is to develop superior converters (inverters & rectifiers) that seamlessly connect large-scale renewable energy sources, storage systems, and electrical loads to the grid. Our leadership team consists of industry veterans who have successfully designed and launched gigawatts of power conversion products over the past decade.At Heron, we believe in collaborative learning, where every team member contributes to and benefits from shared knowledge. We are committed to fostering an enriching environment that supports personal, technical, and career development. In this dynamic workplace, you will engage in first-principles engineering, tackling complex challenges with a strong emphasis on practical execution and experiential learning.Job OverviewTo ensure the reliability of our products, we rely on high-quality testing infrastructure.As a Power Electronics Test Engineer – Automated Systems, you will be responsible for developing the automated hardware testing infrastructure necessary for validating and scaling production—from functional circuit testing at the PCBA level to subsystem validation, end-of-line system testing, and the creation of test systems for high-volume manufacturing of low-voltage electronics and high-power converter assemblies.You will be tasked with designing and delivering fully automated test cells that integrate power hardware, instrumentation, control software, and data pipelines into dependable, repeatable engineering and production tools.This role encompasses the entire lifecycle from:test requirements → coverage strategy → test architecture → fixture/bench design → automation software → deployment → sustainment → regression and continuous improvement.If you enjoy transforming the need for testing into reliable systems that engineering and manufacturing teams can trust, you will thrive in this role.

What to ExpectHeron Power is a pioneering startup dedicated to developing state-of-the-art power electronics for the modern grid. Our mission is to alleviate barriers in electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, thereby propelling the electrification of everything.Our primary objective is to create superior converters (inverters & rectifiers) that facilitate the connection of large-scale renewable energy sources, storage systems, and loads to the grid. Our leadership comprises industry veterans with extensive experience in designing and deploying gigawatts of power conversion products over the last decade.At Heron Power, we recognize that knowledge is collective. We are committed to mutual learning and fostering a collaborative and stimulating environment that promotes personal, technical, and career development. Expect to engage in a dynamic setting driven by first principles engineering, tackling complex challenges together.

Join Our Innovative TeamAt Heron Power, we are at the forefront of pioneering power electronics designed for the modern grid. Our mission is to facilitate the advancement of electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, thereby fostering the electrification of all aspects of life.We are focused on enhancing the efficiency of power converters (inverters & rectifiers) that connect large-scale renewable energy sources, storage systems, and loads to the grid. Our leadership team is comprised of industry veterans who have successfully designed and deployed gigawatts of power conversion products over the past decade.We believe in a culture of continuous learning, collaboration, and mutual growth. Our environment is dynamic and encourages innovative problem-solving rooted in fundamental engineering principles.Position OverviewWe are seeking a talented Power Electronics PCBA Technician to assist with rapid prototyping, engineering builds, and reworks. This hands-on position is crucial for ensuring the reliability and quality of our products. You will play a key role in implementing R&D lab processes and will be involved in the assembly, testing, and troubleshooting of new products throughout all phases of the engineering lifecycle. Your timely and technical feedback will be instrumental in driving product enhancements, with a strong focus on safety, quality, and reliability. We welcome innovative and unconventional thinking to achieve excellence in our offerings.Your Contributions Will Include:Executing precision rework on complex multi-layer PCBAs, including soldering and fine-pitch component rework under a microscope.Supporting prototype builds for engineering teams, including board bring-up and functional verification testing.Utilizing and maintaining rework tools such as soldering irons, hot-air stations, microscopes, and thermal equipment.Collaborating with cross-functional teams (engineering, reliability, test, and operations) to develop processes for prototype builds, testing, failure mode identification, and troubleshooting through various experimental setups.

Join Our Innovative Team as a Thermal Test EngineerAt Heron Power, a pioneering startup, we are revolutionizing power electronics to support the 21st-century energy grid. Our mission is to eliminate barriers to electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, leading the charge in the electrification of everything.Our initial focus is on developing advanced converters (inverters & rectifiers) that integrate large-scale renewable energy, storage, and high-demand loads (such as data centers) into the grid. With a leadership team composed of industry veterans who have successfully designed and delivered gigawatts of power conversion products, we are committed to excellence.We foster a culture of collaboration and continuous learning, where every team member contributes and grows together. Expect a dynamic work environment driven by fundamental engineering principles, tackling complex challenges with a hands-on approach and a commitment to learning through action.Position OverviewIn your role as a Thermal Test Engineer - Energy Hardware, you will be responsible for designing, constructing, and managing the test infrastructure necessary to validate thermal systems for grid-connected converters integral to future electrical infrastructure.You will manage the entire development lifecycle: from design reviews to failure modes, test strategies, bench design and construction, test execution, data analysis, root cause analysis, and implementing verified fixes. Your expertise will be pivotal in identifying design and process shortcomings through hands-on testing and the creation of automated testing equipment and data workflows.If you thrive in building capabilities from the ground up, enjoy laboratory work, and want your contributions to directly influence the pace of innovation, this position is perfect for you.

What to ExpectJoin Heron Power, a pioneering startup dedicated to revolutionizing power electronics for the modern grid. Our mission is to accelerate the electrification of everything by developing scalable, innovative, and cost-effective hardware solutions that address the challenges of electricity generation and consumption.Our initial focus is on designing superior converters (inverters & rectifiers) that seamlessly integrate large-scale renewable energy sources, storage, and loads into the grid. Led by a team of industry veterans with a proven track record of delivering gigawatts of power conversion products, we are committed to excellence.At Heron Power, we believe in collective learning and fostering a collaborative environment where personal, technical, and career development thrive. You will find yourself in a dynamic setting, guided by first principles engineering, tackling complex challenges with a hands-on approach and a commitment to learning through practice.Job OverviewAs a Hardware Validation Systems Developer, you will be instrumental in creating an automated hardware testing infrastructure essential for scaling our operations. Your responsibilities will span from conducting PCBA-level functional circuit tests to subsystem validation, end-of-line system testing, and developing test systems designed for high-volume manufacturing of low-voltage electronics and high-power converter assemblies.You will design and implement comprehensive automated test cells that integrate power hardware, instrumentation, control software, and data pipelines, ensuring reliable and repeatable production and engineering tools.Your role encompasses the entire lifecycle process, from defining test requirements and coverage strategies to developing test architectures, designing fixtures, automating software, deploying solutions, and ensuring ongoing support and continuous improvement.If you thrive on transforming testing needs into dependable systems for engineering and manufacturing, this position is tailored for you.

What You Can ExpectAt Heron Power, a pioneering startup focused on revolutionizing power electronics for the modern grid, we are committed to facilitating the growth of electricity generation and consumption through innovative, scalable, and cost-effective hardware solutions. Our mission is to accelerate the electrification of everything.Our primary objective is to develop superior converters (inverters and rectifiers) that integrate large-scale renewable energy sources, storage systems, and critical loads such as data centers into the grid. With a leadership team comprised of industry veterans who have successfully designed and delivered gigawatts of power conversion products, we are well-equipped for this challenge.We recognize that collaboration is key to learning and growth. Our team-oriented environment fosters personal, technical, and career development, ensuring that you will gain valuable insights as you tackle complex engineering problems alongside experienced professionals.

What to ExpectJoin Heron Power, an innovative startup revolutionizing power electronics for the modern electrical grid. Our mission is to enhance the efficiency of electricity generation and consumption through scalable and cost-effective hardware solutions, thereby accelerating the electrification of various sectors.Our initial focus is on developing advanced converters (inverters and rectifiers) that seamlessly integrate large-scale renewable energy sources, storage systems, and load management into the electrical grid. Our leadership team boasts extensive experience, having designed and delivered gigawatts of power conversion products over the last decade.At Heron Power, we believe in collective learning and personal growth within a supportive and collaborative environment. You will thrive in a dynamic workspace where first principles engineering is applied to tackle challenging problems.Job OverviewAs a Power Magnetics Engineer Intern, you will play a key role in the design, validation, and characterization of magnetic components that are essential for high-efficiency, high-power, medium-voltage converter systems.Magnetic components are vital for optimizing converter performance, efficiency, thermal dynamics, and electromagnetic compatibility. In this internship, you will collaborate closely with power electronics engineers to validate inductors, transformers, planar magnetics, magnetic current sensors, and EMI filtering components utilized in high-frequency, resonant, and multi-level converters. You will assist in characterizing magnetic performance, analyzing electromagnetic behavior, and connecting experimental results with analytical and simulation models.This internship offers hands-on experience with real power converter hardware and magnetics, supporting engineering efforts from initial prototype assessment to comprehensive system validation.

Join Our Team as a System Integration EngineerAt Heron Power, we are pioneering advanced power electronics designed for the modern grid. Our mission is to eliminate barriers to electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions that accelerate the electrification of everything.We are focusing our initial efforts on developing superior converters (inverters and rectifiers) that seamlessly connect large-scale renewable energy sources, storage systems, and high-demand loads like data centers to the grid. Our leadership team comprises experienced professionals who have successfully designed and delivered gigawatts of power conversion solutions over the last decade.We believe in collaborative learning and aim to foster an enriching environment where personal, technical, and career development thrives. Expect to work in a dynamic setting, where first-principles engineering drives us to tackle challenging problems with a hands-on approach.About the RoleAs a System Integration Engineer specializing in Thermal and Fluid systems, you will be instrumental in architecting, designing, and operating test infrastructures that validate our thermal systems for grid-connected converters.This role encompasses the entire development lifecycle, including: design reviews, failure mode analysis, test strategy formulation, bench design/build, test execution, data analysis, root cause investigations, and implementing verified fixes. You will identify design and process issues through physical testing and the development of automated test equipment and data workflows.If you are passionate about building capabilities from the ground up, enjoy lab work, and want your contributions to influence rapid iterations, this position is perfect for you.

Join Our Innovative TeamAt Heron Power, we are at the forefront of revolutionizing power electronics for a sustainable 21st-century grid. Our mission is to eliminate barriers to electricity generation and consumption by developing scalable, innovative, and cost-effective hardware solutions, facilitating the electrification of all sectors.Our primary objective is to create superior converters (inverters and rectifiers) that seamlessly integrate large-scale renewable energy sources, storage solutions, and high-demand loads into the grid. Led by a team of industry veterans with a proven track record of designing and deploying gigawatts of power conversion products, we are committed to excellence.We believe in the power of collaboration and learning from one another. Our work environment encourages personal and professional growth, driven by fundamental engineering principles and hands-on problem-solving. Join us in a dynamic setting where you can make a significant impact.Position OverviewIn this role, you will play a crucial part in ensuring the uptime, availability, and reliability of our converters, which connect large-scale renewables, energy storage, and high-power loads like data centers to the grid. Our team excels in delivering a physics-based understanding of our systems, spanning from architecture to field performance, focusing on creating designs that are reliable, safe, and high-performing.As a Thermal Systems Engineer, you will architect, design, and operate test infrastructure to validate thermal systems for our grid-tied converters. You will take ownership of the development lifecycle, involving design reviews, failure analysis, test strategy, bench design, execution, data analysis, root cause identification, and verification of fixes. Your expertise will be key in uncovering design and process failures through rigorous physical testing and the development of automated test equipment and data workflows.If you are passionate about building capabilities from the ground up, enjoy laboratory work, and seek to influence the pace of innovation directly, this position is ideal for you.

What to ExpectAt Heron Power, we are a pioneering startup dedicated to revolutionizing power electronics for the modern grid. Our mission is to streamline the growth of electricity generation and consumption through innovative, scalable, and cost-effective hardware solutions, accelerating the electrification of industries and everyday life.Our primary focus is on developing advanced converters (inverters & rectifiers) that efficiently connect large-scale renewable energy sources, storage systems, and loads to the grid. Our leadership team consists of experienced professionals who have successfully designed and delivered gigawatts of power conversion products over the last decade.We believe in the power of collective learning and collaboration, fostering an enriching environment that supports personal, technical, and career development. Join us in a dynamic and collaborative atmosphere where first-principles engineering meets challenging problem-solving.Job OverviewAs the Engineering Program Manager for Heron Power’s next-generation power conversion platform, you will take charge of the technical execution of our product roadmap from architecture through to manufacturing launch.This hands-on role requires a deep technical understanding. You will collaborate closely with teams specializing in power electronics, firmware/software, systems integration, testing, and reliability. Your primary responsibility will be to translate architectural concepts into actionable plans, promptly identify technical risks, and ensure seamless coordination and execution throughout the project lifecycle.You will not only track timelines but also engage in substantial technical discussions regarding converter architectures, firmware control strategies, system-level trade-offs, and validation requirements. This high-visibility position offers genuine ownership, allowing you to shape Heron Power’s execution model and build a “no surprises” culture from the foundation up.How You Will ContributeLead the end-to-end technical execution of Heron Power’s inaugural product launch, transforming system-level objectives into organized, engineering-focused milestones across concept, architecture, validation, and launch phases.Facilitate strong coordination among power electronics, firmware/software, and systems integration teams, ensuring that hardware and control-software roadmaps are perfectly aligned while managing interface risks proactively.Oversee program planning and execution across hardware design, embedded firmware, controls, testing, reliability, compliance, supply chain, and manufacturing.

What to ExpectAt Heron Power, we are pioneering innovative power electronics solutions designed for the modern grid. Our mission is to eliminate barriers in electricity generation and consumption by developing scalable, cost-effective hardware that propels the electrification of all sectors.Our primary objective is to enhance power converters (inverters & rectifiers) that seamlessly integrate large renewable energy sources, storage systems, and loads into the grid. Our leadership team boasts extensive experience, having successfully designed and delivered gigawatts of power conversion products over the last decade.We believe in collective knowledge and continuous learning. Join us in a collaborative, enriching workplace where personal, technical, and career growth is prioritized. You will thrive in a dynamic environment focused on first principles engineering and tackling complex challenges.Job OverviewWe are seeking a proficient Manufacturing Technician to spearhead engineering builds and assist in the early-stage scaling of complex power electronics assemblies. You will closely collaborate with engineering, manufacturing, operations, and equipment teams to create repeatable processes, execute and monitor unit builds, and support product launch development throughout all engineering lifecycle phases. Your timely and technical feedback will be crucial to enhancing product safety, quality, and reliability. This multifaceted role encourages innovative thinking to achieve excellence in our offerings.How You Will ContributeExecute and facilitate the assembly of complex power electronics through prototype, pilot, and production phases.Lead hands-on troubleshooting, identify issues, and document findings during builds, bring-up, and early manufacturing runs to provide valuable feedback to engineering and project management.Work with cross-functional teams (including manufacturing, hardware engineering, reliability, testing, and operations) to create processes for prototype builds, testing, and troubleshooting protocols across various experimental setups and systems.Document insights and failure modes, analyze data, and communicate with cross-functional teams to implement product enhancements and track incremental improvements.Support the bring-up, validation, and troubleshooting of equipment and testing systems.

What You'll DiscoverAt Heron Power, a pioneering startup in the realm of advanced power electronics, we are dedicated to transforming the 21st-century electrical grid. Our mission is to eliminate barriers to the growth of electricity generation and consumption by developing scalable, innovative, and cost-effective hardware solutions, thereby accelerating the electrification of various sectors.Our initial focus is on creating superior converters (inverters and rectifiers) that integrate large-scale renewable energy sources, storage systems, and high-demand loads, such as data centers, into the grid. Our leadership team comprises industry veterans who have engineered and delivered gigawatts of power conversion products over the last decade.We believe in the power of collaboration and continuous learning. Our team-oriented environment fosters personal and professional growth, encouraging hands-on execution and a first-principles approach to problem-solving in a fast-paced setting.Role SummaryIn the role of Thermal Systems Test & Validation Engineer, you will design, build, and manage the testing infrastructure necessary for validating thermal systems in grid-tied converters, essential for the future of electrical infrastructure.This position encompasses the entire development lifecycle, from design reviews to failure mode analysis, test strategy formulation, bench design and construction, test execution, data analysis, root cause investigation, and implementation of verified fixes. You will identify design and process shortcomings through hands-on testing and the development of automated testing equipment and data workflows.If you are passionate about creating capabilities from the ground up and enjoy lab work that influences the pace of innovation, this position is an ideal match for you.

What You Can ExpectAt Heron Power, we are a pioneering startup dedicated to developing advanced power electronics tailored for the modern grid. Our mission is to alleviate the constraints on electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, thereby accelerating the electrification of all sectors.Our primary objective is to engineer superior converters (inverters & rectifiers) that seamlessly integrate large-scale renewable energy sources, energy storage, and loads into the grid. Our leadership team comprises industry veterans who have successfully designed and delivered gigawatts of power conversion products over the last decade.We recognize that collaboration is key to success. We are committed to fostering a learning environment where everyone can grow personally, technically, and in their careers. You will thrive in a dynamic and collaborative setting that emphasizes first-principles engineering and innovative problem-solving.Job OverviewAs our Lead Compliance Engineer, you will be at the forefront of managing the complete safety and compliance lifecycle for our product range. You will spearhead the compliance strategy, engaging early in the development of codes and standards, through to certification, market launch, and ongoing enhancements. Your role is crucial in identifying the regulatory and technical challenges that Heron’s products must navigate to successfully enter global markets. Collaborating closely with the design engineering team, you will ensure that our products not only meet but exceed all regulatory requirements and certifications.Your ContributionsConduct thorough research and interpretation of compliance standards from UL, IEC, IEEE, NEC, ISO, and other regulatory bodies to guide Heron’s successful product listings and market entry strategies.Collaborate with engineering, product, and manufacturing leads throughout the product lifecycle to embed compliance into product design, leveraging creative and analytical problem-solving skills.Develop and implement comprehensive compliance test plans, including the identification and creation of necessary testing infrastructure and resources.Analyze failures and collaborate with engineering teams to develop effective design solutions.Establish and maintain high-performance partnerships with NRTLs to ensure timely certification processes.Define and uphold client test data acceptance programs with NRTLs to streamline our compliance initiatives.

OverviewJoin Heron Power, an innovative startup at the forefront of power electronics, dedicated to revolutionizing the 21st-century energy grid. Our mission is to eliminate barriers to electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, accelerating the electrification of all aspects of life.Our primary focus is on developing advanced converters (inverters & rectifiers) that integrate large-scale renewable energy sources, storage systems, and energy loads into the grid. Our leadership team comprises experienced professionals who have successfully designed and launched gigawatts of power conversion products over the past decade.We believe in the collective potential of our team. Emphasizing continuous learning, we foster a collaborative environment that supports personal, technical, and career growth. Expect a dynamic, team-oriented workplace where first-principle engineering drives the resolution of complex challenges.Job ResponsibilitiesAs a Senior/Staff Manufacturing Engineer specializing in Advanced Processes, you will spearhead the development, testing, and scaling of high-volume manufacturing for our power electronics assemblies. This pivotal role will involve leading the evolution of complex manufacturing technologies and overseeing process and equipment development for advanced automation/robotics, chemical handling systems related to thermal interface materials and thermal gap fillers, as well as plastics and metals assembly and surface treatments.You will work closely with product, mechanical, and electrical design teams from the outset, employing a first-principles approach to design for manufacturability (DFM) and ensuring robust product and manufacturing line performance through feedback loops. Collaborating with external suppliers and equipment partners, you will ensure the establishment of scalable, reliable, and highly repeatable manufacturing processes, managing them from concept through to production ramp-up.Your ContributionsLead the development of manufacturing lines across multiple process and equipment technologies from concept to ramp-up.Design and enhance processes for thermal interface materials, thermal gap fillers, pottants, and associated dispense, conveyance, and handling systems.Establish surface treatment processes for plastics and metals, including plasma/corona treatment, solvent/chemical cleaning, and adhesion preparation.Specify and validate advanced joining techniques such as ultrasonic welding, laser welding/brazing, and vibration welding.

Join Our Innovative TeamAt Heron Power, we are at the forefront of revolutionizing power electronics for the modern grid. As a pioneering startup, we are dedicated to alleviating constraints in electricity generation and consumption through scalable, innovative, and cost-effective hardware solutions, propelling the electrification of various sectors.Our initial focus is to develop advanced converters (inverters & rectifiers) that seamlessly connect large-scale renewable energy sources, energy storage systems, and loads to the power grid. Our leadership team comprises industry veterans who have successfully designed and launched gigawatts of power conversion products over the last decade.We believe in the power of collective learning and collaboration. Our environment fosters personal, technical, and career growth, promoting hands-on execution and problem-solving based on fundamental engineering principles.Role OverviewIn the role of Lead Dielectric Materials Engineer, you will be pivotal in developing and qualifying insulation systems that ensure the reliability of our medium-voltage power conversion products. Your expertise will be crucial in defining the material and process foundations that underpin our products, guaranteeing they perform under rigorous electrical and thermal conditions for decades.You will oversee the complete lifecycle of insulation systems, focusing on materials, interfaces, geometry, and processes to meet stringent electrical, thermal, mechanical, and production specifications. This includes work on dielectric materials, bonding systems, encapsulation, coatings, molding, potting, and composite insulation assemblies. You will establish evaluation criteria for materials, qualification processes, and failure analysis, translating fundamental principles into robust, manufacturable designs.This position is ideal for an engineer who can integrate electric field stress, thermal cycling, material behavior, manufacturing processes, and long-term reliability into cohesive engineering solutions.

Join Our Innovative TeamHeron Power is an emerging leader in developing state-of-the-art power electronics designed to meet the challenges of the 21st-century energy grid. Our mission is to remove barriers to the growth of electricity generation and consumption by providing scalable, innovative, and cost-effective hardware solutions, thereby accelerating the electrification of various sectors.Our initial focus is on enhancing converters (including inverters and rectifiers) that connect large-scale renewable energy sources, energy storage, and electrical loads to the grid. Our leadership team consists of industry veterans who have successfully designed and delivered gigawatts of power conversion technologies over the past decade.At Heron, we believe in the power of collaboration and continuous learning. Our workplace fosters a dynamic environment where team members can grow personally, technically, and in their careers. You will be engaging in a stimulating and cooperative atmosphere, driven by first principles engineering and tackling complex challenges.Your RoleAs a Manufacturing Engineer specializing in Advanced Processes, you will play a pivotal role in developing, testing, and scaling high-volume manufacturing processes for our power electronics assemblies. Your expertise will be central to advancing our complex manufacturing technologies, leading the development of processes and equipment for automation, chemical handling systems for thermal interface materials and fillers, and assembly of plastics and metals.Collaboration will be key as you work closely with product, mechanical, and electrical design teams throughout the design for manufacturing (DFM) process. Your contributions will ensure that both the product and the production lines are resilient and efficient. You will also work hand-in-hand with external suppliers and equipment partners to establish scalable, reliable, and repeatable manufacturing processes and equipment lines from inception through to production ramp-up.Key ResponsibilitiesLead the development of manufacturing lines across various processes and equipment technologies from concept through ramp-up.Develop and scale manufacturing processes for thermal interface materials, gap fillers, and dispensing systems.Establish surface treatment processes for plastics and metals, including plasma treatment and chemical cleaning.Specify and qualify advanced joining techniques such as ultrasonic welding and laser welding.Continuously refine processes to enhance productivity and reduce costs.