About the job
The Quality Engineer plays a pivotal role in ensuring that Silfab Solar's products and processes meet stringent quality standards. This position involves overseeing the quality management system's performance according to established protocols.
Key Responsibilities
- Design and implement processes and testing procedures that guarantee solar modules and related processes adhere to quality benchmarks and safety regulations while satisfying client expectations.
- Collaborate with management to create quality controls and Standard Work Instructions (SWIs).
- Analyze product scrappage and out-of-spec raw materials at different production stages; conduct statistical evaluations, identify corrective actions, and lead root cause analysis efforts.
- Utilize comprehensive analysis to recommend enhancements to quality controls and SWIs, aiming to minimize scrap and enhance final product performance.
- Provide ongoing support and training to Quality Technicians, Lead Hands, and Production Operators regarding SWIs and quality/process matters.
- Generate statistical analyses and reports focusing on the quality of raw materials and finished products.
- Propose improvements to the Leadership Team regarding production recipes across various process stages and implement approved changes.
- Develop, test, analyze, and refine manufacturing processes.
- Prepare and manage PPAP submissions and approvals for customers and suppliers.
- Conduct root cause analysis and apply corrective and preventive measures.
- Lead Control Plans, PFMEAs, and associated inspection and testing processes.
- Maintain proactive defect-prevention initiatives through regular FMEA reviews.
- Participate in internal and external design reviews.
- Conduct process, system, and dimensional audits.
- Perform dimensional layouts and MSA studies for both new and existing programs.
- Oversee quality-related documentation for new product launches.
- Implement SPC and coordinate with suppliers and customers as required, including on-site visits.
- Review supplier SCARs and 8Ds, enhancing supplier quality training and collaborating on necessary actions.
- Verify the accuracy of RMA claims and manage the in-house RMA program.
- Work alongside the Leadership Team to create and maintain documentation necessary for the Quality manual in line with ISO standards.
- Support the Quality Manager in various capacities.
- Uphold and advocate for company ethics and operational values.
- Actively contribute to ongoing improvement initiatives and corrective/preventive actions.
- Ensure continuous enhancement of quality standards for finished products.
- Assist in minimizing production downtime and product defects through preventive and corrective measures.
