Senior Manufacturing Design Engineer - Methods and Standards

Carbon, Inc. creates advanced 3D printing technology designed for manufacturing applications. The team works together across different specialties to address complex challenges and develop tools that can influence entire industries. Located in Santa Clara, CA, Carbon, Inc. encourages both teamwork and individual achievement, maintaining an inclusive workplac…

About Archer Aviation Archer Aviation designs and manufactures all-electric vertical takeoff and landing aircraft in Santa Clara, California. The company aims to advance sustainable air mobility by building aircraft that transport four passengers with reduced noise. Archer values a diverse team and works to maintain an inclusive workplace where every contribution matters. Role Overview The Manufacturing Engineering Test Technician supports the quality and performance of Archer’s aircraft during production. This role centers on functional and end-of-line testing, ensuring each aircraft meets integration and performance standards before moving to flight testing. The technician helps bridge the gap from prototype builds to production by validating systems, software, and electrical performance. Key Responsibilities Run aircraft-level functional and end-of-line (EOL) tests on fully assembled vehicles to confirm system integration and readiness for delivery or flight testing. Troubleshoot electrical issues across aircraft systems using tools such as multimeters and oscilloscopes to diagnose and resolve system-level problems. Follow detailed test protocols and document results to support compliance and quality assurance efforts.

About Halo IndustriesHalo Industries has pioneered an innovative laser-based technology that revolutionizes the semiconductor material slicing process, replacing outdated methods that have persisted for decades. Our breakthrough technology minimizes waste and enhances both material cost and performance, fostering significant advancements in high-growth sectors such as automotive, telecommunications, and power electronics. Since our inception at Stanford University in 2014, we have secured substantial funding in 2024 and are strategically positioned for rapid expansion as we engage key customers and prepare for large-scale manufacturing. Position OverviewThe Director of Manufacturing plays a pivotal leadership role in qualifying new product designs and executing the strategic vision for all manufacturing-related research, process innovation, and technology development. This role is essential for ensuring the swift and efficient transition of new products from R&D to a stable and thoroughly documented production state, facilitating future volume transfer while adeptly managing the complexities associated with frequent engineering changes and qualification lots on the pilot line. The Director will lead and mentor a dedicated team of manufacturing professionals, oversee a significant budget, and work in close collaboration with cross-functional executive teams, including Product Development, Operations, and Quality.Key ResponsibilitiesI. Strategic Vision● Define and advocate for the long-term strategic roadmap for manufacturing technology and process innovation, ensuring alignment with overarching business objectives and product pipeline.● Identify and assess emerging technologies: Research, evaluate, and implement cutting-edge manufacturing technologies and automation.II. Process Development and Optimization● R&D/Engineering Partnership: Act as the primary manufacturing liaison, establishing and maintaining a robust partnership with R&D and Design Engineering to ensure new product designs are resilient, scalable, and optimized for manufacturing transfer.● Supervise and facilitate the seamless transition of new product and process technologies from the R&D lab to full-scale internal manufacturing.● Prioritization and Change Management: Own daily prioritization for the Santa Clara line, swiftly allocating resources to address conflicting demands arising from engineering changes (ECs), new products and processes, and qualification runs.● Continuous Improvement: Spearhead and implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies throughout all production processes to minimize waste, enhance throughput, and reduce unit costs.

About Halo IndustriesHalo Industries is pioneering innovative technology designed to transform the longstanding semiconductor material slicing process. Our cutting-edge laser-based technology significantly reduces waste, optimizes material cost efficiency, and fosters advancements across dynamic sectors such as automotive, telecommunications, and power electronics. Established in 2014 at Stanford University, Halo secured substantial funding in 2024, enabling swift expansion, strategic customer interactions, and the initiation of high-volume manufacturing.Join Our TeamWe are on the lookout for a Senior Manufacturing Engineer who will bring technical expertise and foster operational excellence within our manufacturing processes. This pivotal role serves as a vital link between product design (Engineering/R&D) and efficient mass production (Production Floor). As the Senior Manufacturing Engineer, you will be the go-to technical specialist responsible for process definition, control, documentation, and ongoing enhancements on the manufacturing line.Key ResponsibilitiesEngineering to Production TransitionR&D/Production Liaison: Serve as the technical intermediary between Research & Development and Production. Convert design intentions, specifications, and performance criteria into actionable manufacturing processes.New Product Introduction (NPI) Support: Engage in product design assessments, ensuring compliance with Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to preempt challenges before they reach production.Manufacturing Process Definition: Innovate, develop, and validate new production equipment, tools, and fixtures essential for product assembly and evaluation.First-Run Analysis: Spearhead and assist initial production runs, gathering data and delivering prompt, root-cause corrective actions to address any process or product challenges encountered during ramp-up.Production Floor Documentation & ControlGuarantee that all manufacturing processes are standardized, regulated, and precisely documented to uphold quality and consistency.Process Documentation Management: Create, evaluate, and sustain essential manufacturing documentation, including:Operator Method Sheets (OMS) or Standard Operating Procedures (SOPs): Develop comprehensive, visual, and user-friendly work instructions for all production stages, covering assembly, inspection, and testing.

Collaborative Robotics designs robots that interact naturally with people and adapt to real-world needs. The company’s team works to bring advanced robotics into everyday environments. This Director of Manufacturing Operations position is based onsite at the Santa Clara, CA headquarters. Role overview The Director of Manufacturing Operations leads the transition from in-house builds to high-volume production with a contract manufacturer. This role combines hands-on process improvement, strategic planning, and team leadership to support the company’s next phase of growth. What you will do Oversee daily manufacturing operations and manage the shift to contract manufacturing for increased output. Coordinate knowledge transfer to the contract manufacturer, including documentation, tooling, and test systems. Track contract manufacturer performance through KPIs such as quality, yield, and throughput, and respond to issues as they arise. Lead Design for Manufacturing and Assembly (DFM/A) reviews with engineering to improve manufacturability and manage costs. Supervise pilot builds and initial production runs, validating processes and preparing for larger-scale manufacturing. Refine and implement manufacturing processes, quality controls, and reporting systems. Build and manage a small manufacturing engineering team focused on New Product Introduction (NPI). Travel to contract manufacturing and vendor sites to support production and delivery as needed.

Join our team as an Autonomous Vehicle Operator for a 12-month temporary position with full benefits. This role is based in Santa Clara, CA 95054, with initial training taking place over the first two weeks.About UsNuro is at the forefront of self-driving technology, dedicated to making autonomous solutions accessible to everyone. Founded in 2016, we are committed to developing the most scalable autonomous driving systems, merging advanced AI with automotive-grade hardware. Our flagship technology, the Nuro Driver™, powers a range of applications from robotaxis to commercial fleets, providing a clear pathway for automakers and mobility platforms to achieve commercial-scale AVs. With a history of successful self-driving deployments, Nuro is paving the way for a safer and more connected future.Your RoleAs we expand our operations, we are seeking dedicated Autonomous Vehicle Operators (AVOs) to join our innovative team. In this exciting role, you will be responsible for operating our autonomous test vehicles equipped with proprietary software and hardware, contributing to the training of our self-driving technology.We value professionalism, accountability, and a strong commitment to safety. You will need to pass several training checkpoints both inside and outside of the vehicle.Your ResponsibilitiesOperate vehicles in both manual and autonomous modes for up to 8 hours daily in varied traffic conditions while adhering to safety protocols.Utilize our proprietary software to gather data in diverse real-world scenarios, providing precise and constructive feedback to engineers.Quickly troubleshoot operational issues and coordinate with the Mission Operations team to resolve problems and meet mileage targets.Conduct daily vehicle inspections before and after missions.Perform basic maintenance tasks such as washing vehicles and checking tire pressure.Engage with the public to educate them about autonomous vehicle technologies.Act as a company ambassador by safely conducting high-profile ride-alongs for senior leadership and stakeholders, combining safe operations with professional communication.

At d-Matrix, we are dedicated to harnessing the power of generative AI to innovate technology. As industry leaders in both software and hardware, we continually push the limits of what can be achieved. Our culture is built on respect and collaboration, emphasizing humility and direct communication.We celebrate inclusivity, where diverse perspectives lead to superior solutions. We invite passionate individuals who are eager to tackle challenges and are driven by results to join us. Are you ready to explore your potential? Together, we can redefine the endless possibilities of AI.Role OverviewWe are in search of an enthusiastic Manufacturing Engineering Intern with a solid foundation in Electrical Engineering to join our Operations team. This role serves as a vital link between design and physical hardware, focusing on the PCB lifecycle from initial layout to bare board fabrication.This is a remarkable opportunity for students or recent graduates looking to dive into the AI hardware sector. You will work at the convergence of design, quality, and manufacturing, ensuring our high-performance boards are crafted for optimal reliability, scalability, and signal integrity.Key ResponsibilitiesDesign-to-Release Orchestration: Engage in the entire PCB design release process, including reviewing Gerber files, validating stack-ups, and addressing DFM (Design for Manufacturing) inquiries from external fabrication vendors.Supplier Yield Monitoring: Monitor and analyze manufacturing yields at PCB suppliers, providing performance updates to the Operations team while pinpointing areas for process enhancement.Quality & Compliance: Assist in bare PCB qualification and acceptance testing, adhering strictly to IPC standards (IPC-A-600/610).Cross-Functional Analysis: Conduct thorough data analysis on test coupon measurements, collaborating directly with Signal Integrity (SI) leads to ensure physical boards meet high-speed performance benchmarks.Technology Research: Execute market research on emerging PCB technologies, advanced substrate materials, and new supplier capabilities to establish a robust internal knowledge base.

Archer Aviation is an innovative aerospace company situated in San Jose, California, dedicated to creating an all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air mobility, designing and manufacturing an aircraft capable of carrying four passengers with minimal noise output.We aim high and tackle complex challenges, believing that workplace diversity enriches our problem-solving capabilities, leading to greater insights and collective success. We strive to foster an equitable and inclusive environment that celebrates the unique contributions of every team member.About The Role:As we ramp up production of our cutting-edge Midnight 1.0 aircraft and develop the next-generation Midnight 1.1 platform, you will play a pivotal role within the Manufacturing Design Engineering (MDE) team, linking aircraft design and production seamlessly.In this position, you will lead the manufacturing strategy for aircraft structures and act as a technical expert responsible for defining and scaling the production processes, supporting aircraft builds from prototype stages to early production.You will collaborate across teams, including Design, Quality, Supply Chain, and Certification, to implement industry-leading manufacturing solutions for both current and future aircraft models.What You’ll Do:Provide leadership and technical guidance for structural assembly and integration processes, overseeing both prototype and production assembly sequencing.Manage the complete lifecycle of structural component builds, collaborating with design, quality, and certification teams to embed manufacturing best practices.

Archer Aviation Inc., located in San Jose, California, is pioneering the aerospace industry with our innovative all-electric vertical takeoff and landing aircraft. Our mission is to revolutionize sustainable air mobility, creating an aircraft capable of carrying four passengers while minimizing noise pollution.At Archer, we aim high, tackle complex challenges, and recognize that diversity is key to our success. We are committed to fostering an equitable and inclusive workplace that values the unique contributions of all team members, promoting a culture of support and celebration.About The Role:As we ramp up production of our cutting-edge Midnight 1.0 aircraft and innovate the next-generation Midnight 1.1 platform, you will join our Manufacturing Design Engineering (MDE) team to seamlessly integrate aircraft design with production processes.In this pivotal role, you will spearhead the manufacturing strategy for aircraft assembly and integration, acting as a technical leader to define and scale Archer's aircraft design and production, guiding the journey from prototype to early production ramp.You will collaborate across various teams—Design, Quality, Supply Chain, and Certification—to establish best-in-class manufacturing solutions for both current and future aircraft platforms.What You’ll Do:Define the manufacturing strategy for aircraft assembly and integration, setting build plans and methods for next-generation aircraft programs in the design phase.Lead the development and execution of scalable manufacturing processes for aircraft, transitioning from prototype to production.

Archer Aviation is a pioneering aerospace company located in San Jose, California, focused on developing an innovative all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to enhance sustainable air mobility, creating aircraft designed to transport four passengers while minimizing noise pollution.We aim high and tackle complex challenges, believing that a diverse workforce enriches our perspectives, stimulates better solutions, and propels us toward collective success. We are committed to fostering an equitable and inclusive workplace that values and celebrates our diverse team members.About the Role:As a vital member of Archer's mission, you will support the scaling of production for our groundbreaking eVTOL aircraft. Within the Manufacturing Design Engineering (MDE) team, your responsibilities will include developing build plans, assembly tooling, form boards, work instructions, and providing design feedback for avionics harnesses throughout the aircraft. You will also troubleshoot and resolve discrepancies in harnesses or routing challenges, collaborating closely with Quality and Design teams.Key Responsibilities:Design Production Systems: Create comprehensive production systems for wire harness installation across the aircraft assembly line, ensuring seamless integration with supplier-fabricated structural assemblies.Partner with Suppliers: Work collaboratively with external suppliers to identify opportunities for the pre-installation of harness standoffs, supports, and select harnesses during structural assembly fabrication.Optimize Installation Processes: Define and document protocols, guidelines, and standards to enhance the speed, safety, and consistency of wire harness installation. Establish preferred components, tooling, and methods.Prevent Damage and Enable Repair: Anticipate potential harness damage during production and create mitigation strategies, repair procedures, and rework standards to safeguard system integrity and safety.Scale for Rate: Strategize for increased production rates by assessing how tools, processes, and production systems must adapt to accommodate higher volumes.Support Certification: Author and maintain process documentation, standards, and evidence necessary for FAA certification and ongoing regulatory compliance.Drive Continuous Improvement: Identify and implement enhancements to improve efficiency and effectiveness in harness production.

Archer Aviation is an innovative aerospace company headquartered in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air mobility, allowing four passengers to travel quietly and efficiently.We strive for excellence in our endeavors and recognize that a diverse workforce enriches our problem-solving capabilities and fosters success. Our commitment to creating an equitable and inclusive workplace supports and celebrates the unique contributions of every team member.About the Role:As a Staff Manufacturing Test Engineer, you will play a crucial role within the Manufacturing Engineering team. Your primary responsibility will be to conduct functional and end-of-line testing on fully assembled aircraft, ensuring they adhere to performance, integration, and system-level standards prior to delivery and flight testing. Your expertise will be essential in validating that each aircraft build meets operational expectations by verifying systems, software, electrical behavior, and overall readiness for functionality.Your Responsibilities:Develop and manage the comprehensive functional test strategy for aircraft systems throughout the manufacturing process, from initial builds to certified production.Facilitate cross-functional collaboration among manufacturing, design engineering, flight testing, and certification teams to establish test requirements and ensure thorough coverage.Design and implement automated testing solutions to enhance quality, consistency, and production efficiency.

Archer Aviation, a pioneering aerospace company headquartered in San Jose, California, is at the forefront of developing an all-electric vertical takeoff and landing aircraft aimed at revolutionizing sustainable air mobility. Our innovative design produces a quiet, efficient aircraft capable of transporting four passengers while minimizing environmental impact.We believe in setting ambitious goals and tackling complex challenges, fostering a diverse workplace that enhances our collective intelligence, drives insightful solutions, and paves the way to success. Archer is committed to nurturing an equitable and inclusive atmosphere that values and celebrates our unique perspectives and talents.Role Overview:We are on the lookout for a talented Manufacturing Systems Integration Engineer to architect, deploy, and maintain cohesive manufacturing systems that effectively link operational technologies with enterprise-level business solutions. The ideal candidate will possess practical experience with SCADA/HMI systems, PLM tools, and ERP integrations, driving enhancements in manufacturing efficiency, data management, and system dependability.Key Responsibilities:Design and implement comprehensive manufacturing systems that interlink shop-floor operations with enterprise frameworks.Create and uphold system architecture documentation, integration protocols, and technical roadmaps.Drive cross-functional efforts to merge MES with business applications and enterprise data infrastructures.Diagnose, optimize, and enhance system interfaces, data pathways, and communication protocols.

Role Overview Arista Networks is hiring an Electrical Manufacturing Engineering Manager in Santa Clara. This manager leads a team focused on improving manufacturing processes and maintaining high quality standards for electrical engineering projects. The team’s work supports the development and production of advanced technology products. What You Will Do Guide and develop a team of electrical manufacturing engineers Oversee process improvements to boost efficiency and product quality Champion new approaches and methods within electrical manufacturing Ensure engineering practices align with the demands of evolving technology

About Archer Aviation Archer Aviation designs and manufactures all-electric vertical takeoff and landing (eVTOL) aircraft in Santa Clara, California. The company’s mission centers on advancing sustainable air mobility with a four-passenger vehicle engineered for quiet operation. Archer values ambitious goals and creative problem-solving. The team draws strength from a diverse workforce, with an emphasis on equity and inclusion. Every team member’s perspective contributes to the company’s progress and culture. Role Overview: Senior Manufacturing Test Engineer The Senior Manufacturing Test Engineer joins the Manufacturing Engineering team to lead functional and end-of-line testing for eVTOL aircraft during production. This role ensures each aircraft meets performance, integration, and system-level requirements before delivery or flight testing. Key Responsibilities Validate each aircraft build for design compliance and operational readiness Verify systems, software, and electrical functions during manufacturing Support the transition from prototype builds to full-scale production Location Santa Clara, California, United States

Archer Aviation Inc. is an innovative aerospace company located in San Jose, California, focused on developing a pioneering all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to propel sustainable air mobility, creating aircraft capable of transporting four passengers with minimal noise and environmental impact.We aspire to reach new heights by solving complex challenges, and we believe that a diverse workforce fuels smarter solutions, enhances insights, and drives collective success. Our commitment to an equitable and inclusive workplace celebrates the unique contributions of every team member.About The Role:As we ramp up production of our revolutionary eVTOL aircraft, your role as a Senior Manufacturing Engineer will be pivotal within the Manufacturing Design Engineering (MDE) team. You will serve as a critical link between aircraft design and its manufacturing process.In this position, you will lead the development of structural manufacturing strategies, aligning high-level architectural goals with practical execution to ensure a smooth transition from prototype to early production phases.What You’ll Do:Provide leadership and technical direction for structural assembly and integration processes, encompassing both prototype and production assembly sequencing.Lead the technical development of structural component builds, collaborating with design, quality, and certification teams to ensure manufacturability and compliance from initial concept through to flight test readiness.Develop tooling and fixture solutions for prototype builds, contributing to efficient manufacturing processes.

Join Arista Networks as a Senior Electrical Manufacturing NPI Engineer, where you will play a crucial role in the development and production of innovative networking solutions. You will collaborate with cross-functional teams to ensure seamless integration of new products into manufacturing processes, driving efficiency and quality.

About Halo IndustriesHalo Industries, Inc. is at the forefront of manufacturing innovation through advanced light-based technologies. We are committed to transforming traditional manufacturing processes with our cutting-edge solutions, which not only enhance quality but also reduce costs and improve functionality. As we continue to expand, we are building a talented team to lead the integration and verification of our prototype systems. Join Our TeamWe are looking for a highly skilled and motivated Senior R&D Technician to be an integral part of our innovative team. In this pivotal role, you will be responsible for the development, testing, and deployment of our state-of-the-art laser-based wafer manufacturing systems. The ideal candidate will have extensive hands-on experience with complex electro-mechanical and optomechanical systems, including lasers, motion stages, and control electronics. You should possess a detail-oriented mindset, adept at identifying, diagnosing, and resolving issues as we transition new products from concept to production.

Archer Aviation is a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility with our cutting-edge all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air transportation while minimizing noise pollution.At Archer, we embrace challenges and set our ambitions high. We believe that a diverse workforce fuels innovation and leads to better outcomes. Our commitment to fostering an equitable and inclusive workplace ensures that we celebrate and support the unique contributions of every team member.About The Role:As a member of the Advanced Manufacturing Engineering (AME) team, you will play a critical role in defining and implementing the production systems for our next-generation aircraft. This position straddles product design, factory strategy, and capital execution, encompassing everything from initial manufacturing concepts to equipment specifications, installation, commissioning, and production ramp-up. You will work closely with internal engineering teams and renowned external suppliers to create highly automated and scalable manufacturing systems.What You’ll Do:In your role as a Senior Manufacturing Engineer, Tooling & Equipment, you will lead the development of intricate manufacturing equipment and tooling solutions essential for aircraft assembly. You will establish requirements, foster supplier collaboration, and oversee the delivery of production-ready systems from concept through factory integration and ramp-up. This position demands a strong technical foundation, ownership over capital projects, and the ability to convert product specifications into scalable manufacturing solutions.

About Halo IndustriesBecome a vital part of Halo Industries, a dynamic company at the forefront of revolutionizing the semiconductor sector with cutting-edge laser technology. Established in 2014, and backed by substantial funding in 2024, we are dedicated to delivering innovative solutions that significantly minimize waste and enhance material performance across diverse industries, including automotive, telecommunications, and power electronics.Your RoleAs an Operations Excellence Intern, you will play a crucial role in our transition from a startup to a high-volume manufacturing powerhouse for Silicon Carbide (SiC) wafers. You will lead efforts to validate the process of SiC wafers from raw ingots to finished substrates, optimizing work-in-progress (WIP) flow, enhancing capacity, and driving down costs. Utilizing data-driven strategies, you will identify bottlenecks and opportunities for improvement through Six Sigma methodologies such as Value Stream Mapping. Your contributions will help refine our Operation Method Sheets (OMS) and eliminate waste throughout the operational process.Key ResponsibilitiesLean Manufacturing Optimization:Value Stream Mapping (VSM): Create comprehensive maps of our SiC manufacturing flow to pinpoint lead-time drivers and identify process inefficiencies.Extended Time Studies: Conduct in-depth longitudinal studies across shifts, from raw ingot characterization to post-wafer CMP polishing, to establish accurate baseline capacities and model them within our Manufacturing Execution System (MES).OMS Validation: Evaluate our Operation Method Sheets against actual floor operations to ensure that documentation aligns with high-tech fabrication standards.Process Optimization: Detect 'Muda' (waste) in operator movements or idle tool times and propose data-backed improvements to the Director of Operations.Best Practice Documentation: Collaborate with seasoned technicians to capture and standardize high-efficiency workflows.Model Enhancement: Develop scalable models for Cycle Time, Capacity, and Throughput that evolve as we increase production volume.Training and Validation Initiatives:OMS Standardization: Spearhead a comprehensive project to unify all Operation Method Sheets into a visually engaging format that includes specific Eyelit MES step references and error-proofing guidelines.Competency Development: Design a training framework for critical processes, including assessments to ensure operators demonstrate true proficiency rather than mere document familiarity.Systems Integration: Oversee the digital integration between Arena PLM and Eyelit Operations, ensuring seamless data flow.